Verified Engineering EngineInteractive 2D Schematic

Fast-Cast Polyurethane Resin (Smooth-Cast 300) for Hemisphere / Dome Mold Calculator

Pre-loads specific gravity (1.05) and 1:1 mix ratio to calculate exact Part A & Part B weights with cup scraping buffer.

Calculated Benchmark Answer

A standard Hemisphere / Dome Mold (Ø10 cm minus 150 cm³ master) requires 127g (4.47 oz / 0.28 lbs) of Fast-Cast Polyurethane Resin (Smooth-Cast 300). Mix 63.4g Part A with 63.4g Part B (8% buffer included).

Casting Material & Volume Mode

SG: 1.05

Pre-loads specific gravity and 1:1 ratio by weight.

hemisphere

Geometry determines the container-volume formula. Use water displacement when the cavity is irregular.

cm(3.9 in)
Min: 2 cm17%Max: 50 cm
cm³(5.1 fl oz)
Min: 0 cm³3%Max: 5000 cm³

Volume displaced by your master object inside the box.

%
Min: 0 %40%Max: 20 %

Compensates for resin clinging to mixing paddles and cup walls (8% recommended).

Preset Values: Buffer Presets
Graduated Mix Volume Schematic
RATIO 1:1
25%50%75%100%PART A [BASE]63g2.24 oz+25%50%75%100%PART B [CATALYST]63g2.24 oz
PART A: 63.4gFast-Cast Polyurethane Resin (Smooth-Cast 300)PART B: 63.4g
Total Batch RequiredKEY RESULT
126.8grams
4.47 oz (0.28 lbs)

Includes 8% waste buffer at SG 1.05

Part A (Base)
63.4g
2.24 oz

Ratio part: 1

Part B (Catalyst)
63.4g
2.24 oz

Ratio part: 1

Mold Cavity Volume
111.8cm³ / mL
3.78fl oz

Net volume before buffer

Verified Casting Kit Reference Spec

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High-tear strength Fast-Cast Polyurethane Resin (Smooth-Cast 300) with verified 1:1 ratio. Ideal for bubble-free casting.

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Fast-Cast Polyurethane Resin (Smooth-Cast 300) vs Alternative Casting Compounds

Compare specific gravities, mix ratios, working times, and cure speeds across casting compounds.

Material / SpecificationSpecific GravityMix RatioPot LifeDemold Time
Fast-Cast Polyurethane Resin (Smooth-Cast 300)ACTIVE1.051:1 (weight)3 min0.25 hrs
RTV-2 Platinum Silicone (Smooth-On Mold Star 15/30)1.071:1 (weight)30 min6 hrs
RTV-2 Tin Cure Silicone (Condensation Cure)1.1210:1 (weight)45 min12 hrs
Jesmonite AC100 (Eco-Resin)1.752.5:1 (weight)12 min2 hrs
Jesmonite AC730 (Stone Casting)1.855:1 (weight)15 min4 hrs
Deep Pour River Epoxy (2:1 Ratio)1.112:1 (weight)90 min48 hrs

Step-by-Step Mix Ratio Derivation: Fast-Cast Polyurethane Resin (Smooth-Cast 300)

How displacement volume, specific gravity, and ratio split combine into final scale weights.

Step 1: Calculate Net Mold Cavity Volume111.8 cm³ (mL)
Formula: V_net = (2 / 3) × π × (D / 2)³ - V_master
Calculation: (2 / 3) × π × (10 / 2)³ - 150 cm³ = 111.8 cm³ (mL)

Calculates the empty fluid cavity by taking the gross 261.8 cm³ hemisphere containment volume and deducting the 150 cm³ displaced by the master model.

Step 2: Calculate Total Batch Weight with 8% Buffer126.8 grams
Formula: W_batch = V_net × SG × (1 + Buffer_pct / 100)
Calculation: 111.8 cm³ × 1.05 × 1.08 = 126.8 grams

Multiplies fluid volume by the specific gravity of Fast-Cast Polyurethane Resin (Smooth-Cast 300) (1.05 g/cm³) plus an 8% buffer for cup scraping and pouring loss.

Step 3: Divide into Part A and Part B by Mix RatioPart A: 63.4g | Part B: 63.4g
Formula: W_A = W_batch × (R_A / (R_A + R_B))
Calculation: 126.8g × (1 / 2) = Part A: 63.4g | Part B: 63.4g

Distributes batch mass according to the exact 1:1 ratio by weight.

MetriFab Precision GuaranteeFormulas cross-verified against Blum, Smooth-On, Polymaker, and eSun technical data sheets.
Zero-Lag SSG

Engineering Specifications & Troubleshooting Guide: Fast-Cast Polyurethane Resin (Smooth-Cast 300)

Factory-tested parameters, common failure modes, and workbench best practices.

Maker Pro Tips
  • Ultra-fast curing polyurethane: pot life is only 3 minutes, turns bright porcelain white, and demolds in 10-15 minutes.
  • Have all cups, molds, and clamps staged before combining Part A and B; you only have 90 seconds to pour.
  • Moisture sensitive: keep bottles tightly capped with dry gas nitrogen blanket (XTEND-IT) to prevent foaming.
Most Critical Mistake to Avoid

Hesitating during the pour; the liquid turns milky and thickens rapidly inside the cup if you take longer than 2.5 minutes.

Recommended Machine Settings
mixing TechniqueRapid hand mix for 45 seconds only, then pour immediately into the lowest corner of the mold.
degassing RequiredNo
demold NoteDemold in 10 to 15 minutes once heat spike cools. Let rest for 2 hours before painting.

Frequently Asked Questions: Fast-Cast Polyurethane Resin (Smooth-Cast 300)

Mix ratios, degas guidelines, cure times, and mold making tips.

Q1What is the mix ratio of Fast-Cast Polyurethane Resin (Smooth-Cast 300)?
Fast-Cast Polyurethane Resin (Smooth-Cast 300) has a mix ratio of 1 Part A to 1 Part B by weight. Always weigh both components on a digital scale for maximum cure integrity.
Q2How much Fast-Cast Polyurethane Resin (Smooth-Cast 300) do I need for a Hemisphere / Dome Mold?
For a standard Hemisphere / Dome Mold with Ø10 cm outer containment, you will need approximately 127 grams (63.4g Part A and 63.4g Part B) including an 8% waste buffer.
Q3How long before I can demold Fast-Cast Polyurethane Resin (Smooth-Cast 300)?
Fast-Cast Polyurethane Resin (Smooth-Cast 300) has a pot life (working time) of 3 minutes and can safely be demolded in 0.25 hours at room temperature (23°C / 73°F).