Verified Engineering EngineInteractive 2D Schematic

Clear Water-Resin Polyurethane (Clear Flex 50) for Cylindrical Cup Mold Calculator

Pre-loads specific gravity (1.08) and 1:2 mix ratio to calculate exact Part A & Part B weights with cup scraping buffer.

Calculated Benchmark Answer

A standard Cylindrical Cup Mold (Ø9 × 12 cm minus 150 cm³ master) requires 716g (25.24 oz / 1.58 lbs) of Clear Water-Resin Polyurethane (Clear Flex 50). Mix 238.5g Part A with 477g Part B (8% buffer included).

Casting Material & Volume Mode

SG: 1.08

Pre-loads specific gravity and 1:2 ratio by weight.

cylinder

Geometry determines the container-volume formula. Use water displacement when the cavity is irregular.

cm(3.5 in)
Min: 2 cm15%Max: 50 cm
cm(4.7 in)
Min: 1 cm38%Max: 30 cm
cm³(5.1 fl oz)
Min: 0 cm³3%Max: 5000 cm³

Volume displaced by your master object inside the box.

%
Min: 0 %40%Max: 20 %

Compensates for resin clinging to mixing paddles and cup walls (8% recommended).

Preset Values: Buffer Presets
Graduated Mix Volume Schematic
RATIO 1:2
25%50%75%100%PART A [BASE]239g8.41 oz+25%50%75%100%PART B [CATALYST]477g16.83 oz
PART A: 238.5gClear Water-Resin Polyurethane (Clear Flex 50)PART B: 477g
Total Batch RequiredKEY RESULT
715.5grams
25.24 oz (1.58 lbs)

Includes 8% waste buffer at SG 1.08

Part A (Base)
238.5g
8.41 oz

Ratio part: 1

Part B (Catalyst)
477g
16.83 oz

Ratio part: 2

Mold Cavity Volume
613.4cm³ / mL
20.74fl oz

Net volume before buffer

Verified Casting Kit Reference Spec

Order Clear Water-Resin Polyurethane (Clear Flex 50) Kit

High-tear strength Clear Water-Resin Polyurethane (Clear Flex 50) with verified 1:2 ratio. Ideal for bubble-free casting.

Check Amazon StockSearch reference

Clear Water-Resin Polyurethane (Clear Flex 50) vs Alternative Casting Compounds

Compare specific gravities, mix ratios, working times, and cure speeds across casting compounds.

Material / SpecificationSpecific GravityMix RatioPot LifeDemold Time
Clear Water-Resin Polyurethane (Clear Flex 50)ACTIVE1.081:2 (weight)20 min16 hrs
RTV-2 Platinum Silicone (Smooth-On Mold Star 15/30)1.071:1 (weight)30 min6 hrs
RTV-2 Tin Cure Silicone (Condensation Cure)1.1210:1 (weight)45 min12 hrs
Jesmonite AC100 (Eco-Resin)1.752.5:1 (weight)12 min2 hrs
Jesmonite AC730 (Stone Casting)1.855:1 (weight)15 min4 hrs
Deep Pour River Epoxy (2:1 Ratio)1.112:1 (weight)90 min48 hrs

Step-by-Step Mix Ratio Derivation: Clear Water-Resin Polyurethane (Clear Flex 50)

How displacement volume, specific gravity, and ratio split combine into final scale weights.

Step 1: Calculate Net Mold Cavity Volume613.4 cm³ (mL)
Formula: V_net = π × (D / 2)² × H - V_master
Calculation: π × (9 / 2)² × 12 - 150 cm³ = 613.4 cm³ (mL)

Calculates the empty fluid cavity by taking the gross 763.4 cm³ cylinder containment volume and deducting the 150 cm³ displaced by the master model.

Step 2: Calculate Total Batch Weight with 8% Buffer715.5 grams
Formula: W_batch = V_net × SG × (1 + Buffer_pct / 100)
Calculation: 613.4 cm³ × 1.08 × 1.08 = 715.5 grams

Multiplies fluid volume by the specific gravity of Clear Water-Resin Polyurethane (Clear Flex 50) (1.08 g/cm³) plus an 8% buffer for cup scraping and pouring loss.

Step 3: Divide into Part A and Part B by Mix RatioPart A: 238.5g | Part B: 477g
Formula: W_A = W_batch × (R_A / (R_A + R_B))
Calculation: 715.5g × (1 / 3) = Part A: 238.5g | Part B: 477g

Distributes batch mass according to the exact 1:2 ratio by weight.

MetriFab Precision GuaranteeFormulas cross-verified against Blum, Smooth-On, Polymaker, and eSun technical data sheets.
Zero-Lag SSG

Engineering Specifications & Troubleshooting Guide: Clear Water-Resin Polyurethane (Clear Flex 50)

Factory-tested parameters, common failure modes, and workbench best practices.

Maker Pro Tips
  • Water-clear flexible urethane elastomer with extreme UV resistance and non-yellowing characteristics.
  • Requires pressure casting at 60 PSI to crush micro-bubbles for optical transparency.
  • Always pre-heat silicone molds to 40°C before casting to prevent surface cure inhibition.
Most Critical Mistake to Avoid

Casting without a pressure pot; clear urethanes will cure with a cloudy, champagne-bubble haze without pressure.

Recommended Machine Settings
mixing TechniqueMix Part A and Part B slowly for 3 minutes, then place in pressure tank immediately.
degassing RequiredYes
demold NoteDemold after 16 hours. Full chemical cure reached in 48 hours.

Frequently Asked Questions: Clear Water-Resin Polyurethane (Clear Flex 50)

Mix ratios, degas guidelines, cure times, and mold making tips.

Q1What is the mix ratio of Clear Water-Resin Polyurethane (Clear Flex 50)?
Clear Water-Resin Polyurethane (Clear Flex 50) has a mix ratio of 1 Part A to 2 Part B by weight. Always weigh both components on a digital scale for maximum cure integrity.
Q2How much Clear Water-Resin Polyurethane (Clear Flex 50) do I need for a Cylindrical Cup Mold?
For a standard Cylindrical Cup Mold with Ø9 × 12 cm outer containment, you will need approximately 716 grams (238.5g Part A and 477g Part B) including an 8% waste buffer.
Q3How long before I can demold Clear Water-Resin Polyurethane (Clear Flex 50)?
Clear Water-Resin Polyurethane (Clear Flex 50) has a pot life (working time) of 20 minutes and can safely be demolded in 16 hours at room temperature (23°C / 73°F).