Verified Engineering EngineInteractive 2D Schematic

Clear Water-Resin Polyurethane (Clear Flex 50) for Shallow Tray / Coaster Mold Calculator

Pre-loads specific gravity (1.08) and 1:2 mix ratio to calculate exact Part A & Part B weights with cup scraping buffer.

Calculated Benchmark Answer

A standard Shallow Tray / Coaster Mold (20 × 15 × 2 cm minus 150 cm³ master) requires 525g (18.51 oz / 1.16 lbs) of Clear Water-Resin Polyurethane (Clear Flex 50). Mix 175g Part A with 349.9g Part B (8% buffer included).

Casting Material & Volume Mode

SG: 1.08

Pre-loads specific gravity and 1:2 ratio by weight.

tray

Geometry determines the container-volume formula. Use water displacement when the cavity is irregular.

cm(7.9 in)
Min: 2 cm31%Max: 60 cm
cm(5.9 in)
Min: 2 cm27%Max: 50 cm
cm(0.8 in)
Min: 1 cm3%Max: 30 cm
cm³(5.1 fl oz)
Min: 0 cm³3%Max: 5000 cm³

Volume displaced by your master object inside the box.

%
Min: 0 %40%Max: 20 %

Compensates for resin clinging to mixing paddles and cup walls (8% recommended).

Preset Values: Buffer Presets
Graduated Mix Volume Schematic
RATIO 1:2
25%50%75%100%PART A [BASE]175g6.17 oz+25%50%75%100%PART B [CATALYST]350g12.34 oz
PART A: 175gClear Water-Resin Polyurethane (Clear Flex 50)PART B: 349.9g
Mold Cavity Cross-Section
NET POUR: 450 cm³
MASTER OBJECT-150 cm³ Displaced1.5cm Wall1.5cm WallContainment: 20cm L × 15cm W × 2cm H
COMPOUND: Clear Water-Resin Polyurethane (Clear Flex 50)•MASTER: 150 cm³•POUR: 450 cm³
Total Batch RequiredKEY RESULT
524.9grams
18.51 oz (1.16 lbs)

Includes 8% waste buffer at SG 1.08

Part A (Base)
175g
6.17 oz

Ratio part: 1

Part B (Catalyst)
349.9g
12.34 oz

Ratio part: 2

Mold Cavity Volume
450cm³ / mL
15.22fl oz

Net volume before buffer

Verified Casting Kit Reference Spec

Order Clear Water-Resin Polyurethane (Clear Flex 50) Kit

High-tear strength Clear Water-Resin Polyurethane (Clear Flex 50) with verified 1:2 ratio. Ideal for bubble-free casting.

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Clear Water-Resin Polyurethane (Clear Flex 50) vs Alternative Casting Compounds

Compare specific gravities, mix ratios, working times, and cure speeds across casting compounds.

Material / SpecificationSpecific GravityMix RatioPot LifeDemold Time
Clear Water-Resin Polyurethane (Clear Flex 50)ACTIVE1.081:2 (weight)20 min16 hrs
RTV-2 Platinum Silicone (Smooth-On Mold Star 15/30)1.071:1 (weight)30 min6 hrs
RTV-2 Tin Cure Silicone (Condensation Cure)1.1210:1 (weight)45 min12 hrs
Jesmonite AC100 (Eco-Resin)1.752.5:1 (weight)12 min2 hrs
Jesmonite AC730 (Stone Casting)1.855:1 (weight)15 min4 hrs
Deep Pour River Epoxy (2:1 Ratio)1.112:1 (weight)90 min48 hrs

Step-by-Step Mix Ratio Derivation: Clear Water-Resin Polyurethane (Clear Flex 50)

How displacement volume, specific gravity, and ratio split combine into final scale weights.

Step 1: Calculate Net Mold Cavity Volume450 cm³ (mL)
Formula: V_net = (L × W × H)_box - V_master
Calculation: (20 × 15 × 2) - 150 cm³ = 450 cm³ (mL)

Calculates the empty fluid cavity by taking the gross 600 cm³ tray containment volume and deducting the 150 cm³ displaced by the master model.

Step 2: Calculate Total Batch Weight with 8% Buffer524.9 grams
Formula: W_batch = V_net × SG × (1 + Buffer_pct / 100)
Calculation: 450 cm³ × 1.08 × 1.08 = 524.9 grams

Multiplies fluid volume by the specific gravity of Clear Water-Resin Polyurethane (Clear Flex 50) (1.08 g/cm³) plus an 8% buffer for cup scraping and pouring loss.

Step 3: Divide into Part A and Part B by Mix RatioPart A: 175g | Part B: 349.9g
Formula: W_A = W_batch × (R_A / (R_A + R_B))
Calculation: 524.9g × (1 / 3) = Part A: 175g | Part B: 349.9g

Distributes batch mass according to the exact 1:2 ratio by weight.

MetriFab Precision GuaranteeFormulas cross-verified against Blum, Smooth-On, Polymaker, and eSun technical data sheets.
Zero-Lag SSG

Engineering Specifications & Troubleshooting Guide: Clear Water-Resin Polyurethane (Clear Flex 50)

Factory-tested parameters, common failure modes, and workbench best practices.

Maker Pro Tips
  • Water-clear flexible urethane elastomer with extreme UV resistance and non-yellowing characteristics.
  • Requires pressure casting at 60 PSI to crush micro-bubbles for optical transparency.
  • Always pre-heat silicone molds to 40°C before casting to prevent surface cure inhibition.
Most Critical Mistake to Avoid

Casting without a pressure pot; clear urethanes will cure with a cloudy, champagne-bubble haze without pressure.

Recommended Machine Settings
mixing TechniqueMix Part A and Part B slowly for 3 minutes, then place in pressure tank immediately.
degassing RequiredYes
demold NoteDemold after 16 hours. Full chemical cure reached in 48 hours.

Frequently Asked Questions: Clear Water-Resin Polyurethane (Clear Flex 50)

Mix ratios, degas guidelines, cure times, and mold making tips.

Q1What is the mix ratio of Clear Water-Resin Polyurethane (Clear Flex 50)?
Clear Water-Resin Polyurethane (Clear Flex 50) has a mix ratio of 1 Part A to 2 Part B by weight. Always weigh both components on a digital scale for maximum cure integrity.
Q2How much Clear Water-Resin Polyurethane (Clear Flex 50) do I need for a Shallow Tray / Coaster Mold?
For a standard Shallow Tray / Coaster Mold with 20 × 15 × 2 cm outer containment, you will need approximately 525 grams (175g Part A and 349.9g Part B) including an 8% waste buffer.
Q3How long before I can demold Clear Water-Resin Polyurethane (Clear Flex 50)?
Clear Water-Resin Polyurethane (Clear Flex 50) has a pot life (working time) of 20 minutes and can safely be demolded in 16 hours at room temperature (23°C / 73°F).