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MetriFab

Silicone Mold and Resin Calculator: How Much to Mix

Choose a material and mold shape, enter the size (or the master's volume), and get the total grams and the Part A / Part B split.

Your measurements

Material

1.12 g/cm³

Mix 100:96 by weight, 1:1 by volume. Smooth-On: 45 min pot life, 6 h cure at 73°F / 23°C before demolding.

Mold

How to measure the mold

Enter the inside size of the mold box.

Sets the volume formula. For an irregular cavity, weigh water instead.

How deep the material will be, not the height of the box walls.

The space the original object takes up inside the box. Find it by dunking it in a measuring jug of water. Use 0 for an empty mold.

Extra for waste

Material that stays on the cup walls and stirrer. 8% is a common starting point; use more for thick mixes.

Common buffers

Total to mix907.2 g

Results

Total Platinum-Cure Silicone (Smooth-On Mold Star 30) to mix

907.2g

= 32 oz (2 lb)

Mixed weight with 8% extra for waste, at 1.12 g/cm³. Weigh each part on a scale.

Part A
462.9g
= 16.33 oz
or 405 mL by volume
Part B
444.3g
= 15.67 oz
or 405 mL by volume
Cavity volume
750mL
= 25.36 fl oz
Before the buffer
Batch volume
810mL
= 27.4 fl oz
With the buffer

100:96 by weight, 1:1 by volume. Pre-mix Part A and Part B separately, dispense 1:1 by volume, then mix while scraping the sides and bottom several times until the color has no streaks.

In short

Grams to mix = volume to fill × mixed density + 5–10%. A 15 × 10 × 6 cm box with a 150 cm³ master needs about 907 g of Mold Star 30 Silicone: 462.9 g Part A + 444.3 g Part B.

Products with a data sheet use the maker's density and ratio.

Casting materials compared

Mixed density sets the weight you need; the ratio sets how to split it. Generic epoxy entries are typical values, so use your kit's label if it differs.

MaterialDensityMix ratioPot lifeDemoldBasis
Mold Star 30 Silicone1.12 g/cm³100:96 by weight, 1:1 by volume45 min6 hMaker's data sheet
Mold Max 30 Silicone1.18 g/cm³100:10 by weight45 min24 hMaker's data sheet
Jesmonite AC1001.845 g/cm³2.5:1 by weightSee notesSee notesMaker's data sheet
Jesmonite AC7301.95 g/cm³5:1 by weightSee notesSee notesMaker's data sheet
Deep-Pour Epoxy (generic 2:1 by volume)1.11 g/cm³2:1 by volumeSee notesSee notesTypical (estimate)
Table-Top Epoxy (generic 1:1 by volume)1.08 g/cm³1:1 by volumeSee notesSee notesTypical (estimate)
Smooth-Cast 300 Resin1.05 g/cm³100:90 by weight, 1:1 by volume3 min10 minMaker's data sheet
Dragon Skin FX-Pro1.062 g/cm³1:1 by weight or volume12 min40 minMaker's data sheet
USG No. 1 Pottery Plaster1.58 g/cm³ (est.)100:70 by weightSee notesSee notesMaker's data sheet
USG Hydrocal White1.762 g/cm³100:42.5 by weightSee notesSee notesMaker's data sheet
Clear Flex 50 Urethane1.04 g/cm³1:2 by weight25 min16 hMaker's data sheet

Mold volume formulas

Measure the inside of the mold box. Subtract the master's volume to get the volume to fill.

ShapeVolumeDefault size in the calculator
Rectangular Mold Boxlength × width × height15 × 10 × 6 cm
Cylindrical Cup Moldπ × (diameter ÷ 2)² × heightØ9 × 12 cm
Shallow Tray / Coaster Moldlength × width × depth20 × 15 × 2 cm
Hemisphere / Dome Mold⅔ × π × (diameter ÷ 2)³Ø10 cm
Custom Geometric Blocklength × width × height12 × 12 × 8 cm

Worked example: Mold Star 30 Silicone in a box mold

Volume, then weight, then the split between the two parts.

  1. Step 1: Volume to fill

    V = L × W × H − V_master

    = 15 × 10 × 6 − 150 cm³
    = 750 cm³ (mL)

    The inside of the mold minus the 150 cm³ the master takes up.

  2. Step 2: Weight with a 8% buffer

    W = V × density × (1 + buffer)

    = 750 cm³ × 1.12 g/cm³ × 1.08
    = 907.2 g

    1.12 g/cm³ is the mixed density from the maker's data. The buffer covers what stays in the cup and on the stirrer.

  3. Step 3: Split by the weight ratio

    A = W × R_A ÷ (R_A + R_B)

    = 907.2 g × 100 ÷ 196
    = 462.9 g Part A + 444.3 g Part B

    100:96 by weight. By volume it is 1:1: 405 mL + 405 mL.

Mold casting: common questions

Volume, displacement and weight vs volume ratios.

How do I work out how much silicone I need for a mold?

Find the volume to fill (the inside of the mold box minus the volume of the master), multiply by the rubber's mixed density in g/cm³, and add 5–10% for what stays in the cup. A 15 × 10 × 6 cm box with a 150 cm³ master needs about 907 g of Mold Star 30 Silicone.

How do I find the volume of an irregular master?

Use water displacement: put a container of water on a scale, zero it, and hold the master fully under the surface without touching the sides. The added grams equal the master's volume in cm³; enter that as the master volume. Alternatively, with the master fixed in the mold box, fill the box with water, weigh the water and use the Water Displacement mode. Seal porous masters first.

Should I mix by weight or by volume?

Use the basis the maker gives. Many silicones and urethanes list both; a ratio like 100:10 by weight is not the same as 100:10 by volume because the two parts have different densities. The calculator shows the split in the basis each product uses.